Why Rushing to Clear Press Faults Cost Millions in Downtime—And How to Fix It
When production deadlines loom, the temptation to quickly clear a fault and hit "Reset" is high. But rushing to resume production without addressing the root cause is a recipe for disaster. Our team at Toledo Integrated Systems looks at real-world shop floor scenarios to explain why bypassing diagnostics hurts your bottom line—and how smart control strategies can protect your equipment.
Why Proactive Press Control Upgrades Are Crucial for Modern Stampers
In the metal forming industry, demanding production schedules, complex die setups, and tight quality standards leave zero room for unscheduled press downtime. Yet, stampers across the globe face a common issues, such as legacy presses running on obsolete, outdated control systems.
How to Eliminate Press Downtime with Proper Tonnage Calibration
In metal stamping and press operations, data is everything, but only if you can trust it. Accurate tonnage is the absolute foundation for stable, predictable press performance.
The Importance of Effective Tonnage Monitoring Systems
In May 2024, Toledo Integrated Systems hosted an Open House to celebrate a new manufacturing and sales facility. To commemorate this occasion, our Service Manager, Del Critchley presented to attendees on Tonnage Monitoring Systems and their functionality.
Hydraulics
Toledo Integrated Systems was contracted to provide a turn-key OSHA & ANSI compliant press control system for this case study.
Control Upgrade
For Ernst Metal Technologies, Press-operator efficiency and job satisfaction are top priorities.From aging motors, drives, and other electronic components to new state-of-the-art components, this article from PMA’s MetalForming Magazine is reflective of industry innovations and developments that Toledo has been a part of.
The Importance of Tonnage Monitoring
Hydraulic overloads and die sensors offer a certain level of security, but tonnage monitors take press and die protection to the next level. Look at this article from 2019 Metalforming Magazine to learn more about the importance of tonnage monitoring systems.
High Strength Coil Feed Line
Toledo Integrated Systems implemented this case study to design, build, program, and commission a control system that could meet the requirements and that could handle the new feed line. This article provides an in-depth summary of the process.
Metalforming 1998 Universal Story
Dating back to 1998, this edition of the MetalForming Magazine highlights the production efforts and developments regarding caster models. Read to find out more about how Toledo Integrated Systems played a part in the process.
Stamping at Lear Proves that Data Rules
The stamping industry has vastly evolved over the years. The Lear plant in Roscommon, MI, has achieved remarkable improvements by implementing networked PCs on every press. The plant has since gained real-time insights into production processes, enabling it to optimize operations, reduce downtime, and enhance overall efficiency.
Monitoring Press
In the demanding environment of metal stamping, efficiency, and precision are paramount. Traditional press automation systems can lead to operator confusion and production delays. Integrated monitoring systems offer a solution, enabling operators to swiftly address issues.
This article serves as a reference on how these systems are providing valuable insights for those working in the metal stamping industry and press automation.