Toledo Integrated Systems is not only well-versed in mechanical and hydraulic presses, we're also able to completely design, engineer and commission your forging application.

There are many aspects of the forging process. At Toledo Integrated Systems, we're well aware that every application is different and most applications don't fit in a black box. While our standard forging control and automation package includes the basics for any automation system, we're able to provide you with the customization that you're looking for. This could include custom stage settings, furnace control and monitoring, induction heater monitoring and press room networking.

A basic forging package can include the following:
  • Allen-Bradley PLC (All Required I/O)
  • HMI (Customer Spec)
  • Drives (*Optional)
  • Motors (*Optional)
  • Operator Enclosure (NEMA Rated)
  • All Required Pushbuttons, Select Switches & Pilot Lights (Allen-Bradley unless customer spec)
    • Clutch Controller Fault Pilot Light
    • Clutch Controller Reset Guarded Push-Button
    • Emergency Stop Push/Pull Button
  • TR-1 Resolver & Cable
  • Documentation (Manual & Electrical Schematics)
Forging TPC Features and Options:
  • Clutch/Brake control integration
  • Clutch/Brake fault and prompt messaging
  • Press position (resolver based)
  • Press SPM display
  • 50 job storage
  • 8 die protection stations
  • 8 programmable limit switches
  • Tonnage monitoring
  • Time based brake monitor
  • 90 degree stop test
  • Counters (part, stroke and batch)
  • Main motor control & monitoring
  • Hydraulic system monitoring & control
  • Online help menus
  • Multi-level password protection
  • Enclosure air conditioner

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