The Maximizer is a fully integrated press automation and control system. The PLC-based package allows for customization and expandability. Create the system that fits your needs now, then enhance and expand as your needs change. Only PLC based systems can offer you the versatility and flexibility that you require for your production environment. Have your die protection, tonnage monitoring, programmable limit switches, brake monitoring, motion detection, counters and more with the Maximizer! These systems can be used with many different types of machines and presses, including mechanical, hydraulic, forging and powdered metal.
The Maximizer is easy to set up and operate. There are user-defined names for auxiliary automation using alpha/numeric entry. The die/job number automatically recalls all previous settings for faster and more accurate die setup. The die protection and tonnage monitor are programmable to bypass coil fed progressive die stations until material is through the die to reduce nuisance alarms during coil change.
We offer many press control solutions through our Maximizer package. See below for our complete Maximizer package listing.
| Standard | Option | |
| 15in. Touch Screen HMI (Windows XP) |  |
|
| Tonnage Monitor | |
|
| Reverse tonnage display | |
|
| Signature Based Tonnage | |
|
| 16 Die Protection | |
|
| Additional Die Protection | |
|
| 16 Programmable Limit Switches | |
|
| Additional PLS | |
|
| Brake Monitor W/ 90� Stop Test | |
|
| Drift Detection Fault | |
|
| Motion Detection | |
|
| Part, Stroke, Batch, Good Part Counters | |
|
| Error & Fault Messages | |
|
| Stop Circuit Monitor | |
|
| Speed Compensation | |
|
| Up to 200 job storage | |
|
| Multilevel User Access | |
|
| MaxNet / PressNet Compatible | |
|
| Preventative maintenance screen | |
|
| Part Image / Job Storage | |
|
| Lube System Monitor / Control | |
|
| Main Motor Control | |
|
| Counterbalance Control | |
|
| Servo Feed Interface | |
|
| Shut-height Monitoring | |
|
| TR-1 Resolver | |
|
| Universal Sensor Interface Box | |
|
| Standard Sensor Interface Box | |
|
| Clutch/Brake Controller | |
| Die Protection | |
| Inputs | 16 Standard |
| Sensor Type | Momentary (1 to 50 max cycle), Maintained (1 to 50 max cycle), Static, Static W/ Window |
| Power For Sensors | 24VDC, 750mA max |
| Programmable Limit Switches | |
| Outputs | 16 Standard |
| Position Output | Up to 2 on/off windows |
| Timed Output | 1 to 10 seconds |
| Speed Comp. | Individual speed compensation value for each output |
| Mechanical Relay | NO and NC contacts, 10 AMP @ 250VAC, 10 AMP @ 30VDC |
| Solid State Relay (Optional) |
NO contact, 3 AMP @ 140VAC |
| Tonnage Monitor | |
| Channels | 4 Standard (Up to 8) |
| Sensor Inputs | Full bridge strain gauges, 120 to 1,000 ohms, up to (8) 350 ohm sensor inputs |
| Sensor Excitation | Built-in 10VDC @ 500mA max. (short circuit protected) |
| Balance Range | +/- 1mV/V of offset |
| Gain Range | 100 to 11,000x (digitally controlled) |
| Analog Output | 1.25VDC at press capacity |
| Analog Output Connection |
.15"pitch Phoenix connector |
| Inaccuracy | +/-1% of full scale max |
| Non-Linearity | +/-.1% of full scale max |
| Frequency Response |
Flat DC to 6KHz |
| Resolution | Each channel provides a 4-digit load value in 2048 count |
| Calibration Shunts | Calculation based on 1 Meg Ohm shunt resistor |
| Motion Detect | |
| Start Time Limit | Adjustable up to 800ms |
| SPM Limit | Max and min limits, SPM motion output relay (same as PLS) |
| Drift Detection | Alarm when 3 or more degrees of incorrect motion is detected |
| Dual Safety Valve Input |
110VAC mechanical relay (other voltage available) |
| Type | Name | Description | Link |
| Standard Product | Die Protection Box | Standard die protection box |  |
| Standard Product | Die Protection Box | Universal sensor interface | |
| Service | Installation | On-site product installation | |